Advanced Manufacturing

Sintavia is the leader in AM production of high pressure ducting, flow control valves, and heat exchangers for OEMs worldwide.
As the implementation rate of AM accelerates through initial industries, Sintavia has emerged as the early leader for AM production of key product categories including ducts, valve bodies, heat exchangers and other related systems.

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On its sixteen high-speed machines, Sintavia is currently manufacturing with Nickel, Titanium, and Aluminum alloys and other proprietary powders.

Four EOS M400-4 laser machines
Two EOS M400-1 laser machines
Four EOS M290 400W laser machines
One TRUMPF TruPrint 3000 laser machine
Three SLM Solutions 280HL 400W twin laser machines
One Concept Laser M2 400W laser machine
One Arcam Q20+ electron beam machine

These designs can offer substantial weight savings and performance in modern aerospace advanced component and assembly design. Each design is manufactured from electronic data generated from CAD files making it a fully direct digital manufacturing process.

Since the design is controlled directly from a CAD file, AM can produce parts that were at one time impossible to manufacture by conventional processes such as cutting, grinding and drilling.

The design is only limited by a designer’s creative abilities. Features such as conformal cooling inserts, functional integration, complex geometries, lattice networks and hollow members are now produced with considerable ease via the AM process.

Since it is all accomplished in an additive fashion instead of a subtractive fashion, AM offers reduced material waste and lower life cycle energy use while offering highly sustainable designs.

On its nine high-speed machines, Sintavia is currently manufacturing with Nickel, Titanium and Aluminum alloys and other proprietary powders. See the Materials Guide for more information about powders.