Brian Neff, CEO
Mr. Neff founded Sintavia, LLC, an advanced manufacturer focused primarily on the Aerospace & Defense industry, in 2012 after working with metal additive manufacturing at CTS Engines, an affiliated jet engine MRO he acquired in 2010. Prior to CTS, Brian was the President of Southern Air from 2007 to 2009, and its CFO from 2003 to 2007. Brian holds a BA from Dartmouth College and an MBA from Columbia Business School.
Doug Hedges, President
Mr. Hedges began his career as an A&P mechanic for Pratt & Whitney and has followed with more than 20 years’ experience in the aerospace industry, from OEM experimental component design to FAA-approved repairs, alterations and component development based on industry standard specifications and controls. Prior to Sintavia, he served as Senior Engineer at CTS Engines, developing repairs and processes for General Electric jet engine overhaul, Lead Project Engineer for HEICO Aerospace, Senior PMA Engineer for Kapco Global, and Design Engineer for Rolls-Royce. Doug has a BSME degree in Mechanical Engineering from the University of Minnesota.
Materials Testing Team
Part performance in real-world applications can be measured through mechanical testing. This is especially important when dealing with optimized parts that are to be used for replacement of traditional cast parts. Trained at institutions such as Oak Ridge National Laboratory, the materials testing team possesses many years of experience.
Machine Shop Team
The machining and finishing team at Sintavia removes supports, mills, lathes, and blasts components to customer requirements. The certified machinists at Sintavia draw their experience from institutions including United Technologies Corporation and hold certifications in CAD/CAM, machine setup, programing and operation.
Quality Assurance Team
Sintavia is committed to the most stringent Quality Control systems in the industrial world. The company is Nadcap, ISO 9001, AS9100-D, and ANAB certified, and OASIS and ITAR registered. Sintavia’s QA team establishes risk analysis and is responsible for training and implementing procedures for continuous improvement. The team leadership comes with experience from United Technologies and other aviation manufacturers with expertise in lean six sigma.
Production Engineering Team
The Sintavia production engineering team prepares part data prior to each build and is involved with all phases of the AM build process, providing immediate feedback on production to the customer. Sintavia’s personnel have many years of experience in the engineering departments of Rolls Royce, Pratt & Whitney, General Electric, Northrop Grumman, and HEICO Aerospace.
Powder and Metrology Laboratory Team
Powder sampling is a critical part of the AM process to ensure quality builds. After each sieve, a sample is sent to the in-house powder laboratory for viability of chemical, elemental, and gas parameters. Prior to each time powder is loaded into an AM machine, it is tested for conformance by Sintavia. Similarly, metallographic analysis is critical post-production. Sintavia’s in-house metallurgical laboratory is able to analyze specimens to understand the microstructure of each build. Sintavia’s metallurgical lab is ISO 17025/ANAB accredited. The laboratory teams have expertise from University of Pittsburgh, Purdue University, and Florida International University Advanced Materials Engineering Research Institute.